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STCS Steel Profiles Laser 3D Cutting Machine

STCS Series

STCS Series 1
STCS Series 2
Special processing equipment for section steel, this product is suitable for three-dimensional cutting of H-shaped steel, channel steel, angle steel, and T-shaped steel in the steel structure industry.

Product Data

 

 

 

 

Customer Needs

 

Due to the current primary methods of secondary processing for structural steel being manual cutting and drilling, large components are mainly produced through plate assembly welding. In the process of welding and processing steel, after the cutting process, assembly is carried out. Therefore, the entire process is characterized by low efficiency, cumbersome manual operations, and poor precision. However, a new technology is coming to solve the problems.

 

 

Product Description

 

As specialized processing equipment for structural steel, this product is suitable for the three-dimensional cutting of various profiles in the steel structure industry (such as H-beams, channel steel, angle steel, and T-beams). It is widely used in the processing industry of steel components, such as various large-span industrial plants and prefabricated buildings in the steel structure industry, engineering machinery, the power industry, the shipbuilding (ship frame) industry, the iron and steel industry, the road and bridge industry, as well as warehousing and heavy equipment.

  • Design Optimization

Dual station design, two parallel carriages interact, cutting and loading simultaneously, automatically finding the position to perform processing;

  • Structural Protection

The cutting area is fully surrounded and protected, ensuring safety and orderly layout;

  • Process Optimization

Seperation of loading and unloading and cutting areas; manual operation and cutting process are seperated as well;

  • Safety And Efficiency

No lifting collision and personal safety risks, no waiting time for loading and clamping;

 

 

Extended Functions

 

 

 

 

 

Industry Application

 

Intelligent equipment for laser cutting of structural steel is primarily applied in the steel structure industry, demonstrating excellent processing results for I-beams, H-beams, channel steel, and angle steel. It can achieve beveling, cutting, punching, and marking processing for the flange and web of H-beams, and can perform rootless cutting for overwelding holes or locked joints. Automated equipment can be integrated with assembly welding equipment to form an automatic steel processing line, reducing labor and significantly enhancing the efficiency of steel processing.

 

 

Case Study

 

 

 

Project

Technical Parameters

Basic Parameters

Laser Power

6000-20000W

Focal Length

F250-F275 with automatic focusing adjustment

CNC System

FARLEY (Five-Axis CNC System)

Display Screen

23.6-inch touch screen(supporting mouse operation)

Processed Profile Types

H-beams, channel steels, angle steels, etc.

Functions

Sectional cutting, flange and web cutting, bevel cutting, marking

Linked Axis

Five-axis(X/Y/Z/A/C)

Steel Nesting Software

Support tekla and STEP file data

Loading and Unloading Form

Dual-station exchange table car

Table Car Load Capacity

3 tons

Safety Protection

Large enclosed cover (open from the top)

Processing Capability

Profile Dimension for Steel Processing

Width H≤1000mm

Height B≤500mm

Length L≤12000mm

Cutting Thickness(Carbon Steel O2)

Maximum Vertical Cutting:30mm

Bevel Cutting Range

0-45° bevel

Processing Stroke

X-Axis Stroke

MAX. 13 meters (customizable)

Y-Axis Stroke

MAX. 2meters (customizable)

Z-Axis Stroke

900mm

Positioning Accuracy

X-Axis Positioning Accuracy

0.1mm/10m(≤10m),0.2mm/overall length

Y-Axis Positioning Accuracy

0.05mm

X-Axis Repeat Positioning Accuracy

0.05mm/10m(≤10m),0.1mm/overall length

Y-Axis Repeat Positioning Accuracy

0.03mm

Processing Speed

Maximum Positioning Speed for X/Y Axis

60m/min

Maximum Linked Positioning Speed for X/Y Axis

80m/min

Maximum Acceleration for X/Y Axis

1.0G

Bevel Oscillation Mechanism

A-Axis Stroke

±90°

C-Axis Stroke

±90°

A/C Axis Positioning Accuracy

0.03°

A/C Axis Repeat Positioning Accuracy

0.01°

 

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