Adopting the form of integrated and shake-controllable mobile vehicle to achieve online cleaning during the production of curing presses without dismantling and removing the molds, saving time,which can significantly improve production efficiency and reduce economic costs.
Waste of production capacity of vulcanizing machine
Repeated disassembly and assembly affects accuracy
Increase enterprise costs
Non compliance with environmental regulations
Dry Ice Mold Cleaning
Low temperature causes embrittlement and cracking
"Micro explosion"
An improvement over sandblasting
Offline/Online Laser Mold Cleaning
Less time consuming
Fully automatic cleaning or assembly for 1 people
Electricity,safety and environmental protection
Comparison of Tire Mold
Cleaning Methods
Sandblast Mold Cleaning
Waste of production capacity of vulcanizing machine
Repeated disassembly and assembly affects accuracy
Increase enterprise costs
Non compliance with environmental regulations
Dry Ice Mold Cleaning
Low temperature causes embrittlement and cracking
"Micro explosion"
An improvement over sandblasting
Offline/Online
Laser Mold Cleaning
Less time consuming
Fully automatic cleaning or assembly for 1 people
Electricity,safety and environmental protection
Tire Mold Online Laser Cleaning Equipment
Tire Mold Online Laser Cleaning Equipment
Main Advantages:
Improve production efficiency and reduce economic costs
Equipped with LIDAR which enables detection
Enable automatic cleaning by the robot with 3D machine vision the safety of the robot
Equipped with anti-collision sensors, which can effectively protect the safety of the robot
Collect smoke and dust generated to protect the surrounding working environment
True Online No Rust Hidden
Comprehensive application
Selft-cleaning optical path system
Vision tracking system
Robot motion system
Self-balancing system
Self-developed laser cleaning process expert library
Self-developed software system with online and offline programming
Controllable customized laser source
Core Self-developed
Vision-guided Trajectory Algorithm
Active acquisition of cavity contour information, combined with target trajectory planning technology, the planning of cleaning points is all done in the software, support preview and anti-collision functions.
“No Rust Hidden”Cleaning
Self-developed laser cleaning head with multi-axis flexible optical path system. Perfectly covers the cavity pattern of all-steel molds to ensure “No Rust Hidden" cleaning.
Application
Degreasing the surface of stainless steel wheel hub
Engine block coating removal
Removing welding oxide layer from stainless steel
Bearing oil removal
Degreasing the surface of stainless steel wheel hub
Engine block coating removal
Removing welding oxide layer from stainless steel
Bearing oil removal
Parameters:
Laser Center Wavelength
1064nm
Laser average output power
≥1000w
Laser type
Pulsed Fiber Laser, Class 4 Laser Products @GB7247.1
Cleaning mold
All steel, half steel
Cleaning efficiency (approx.)
All-steel mold 45±5min Semi-steel mold 25±5min
Cleaning method
online cleaning
Laser safety level outside the protective cover
1Class 1 Laser Products@GB7247.1
Full load power consumption
21kW
Size (approx.)
2600mm(L)×1300mm(W)×2400mm(H)
Weight (approx.)
3000kg
Main Parts:
No.
Item
Qty.
Manufacturer
Remark
1
Moving Platform (Electric)
1
HG Farley
2
Laser Cleaning Unit
1
HG Farley
3
Robort Unit
1
Famous brands
4
Robort Lifting Axis
1
HG Farley
5
Power
1/td>
Domestic famous brands
6
Chiller System
1
HG Farley
7
Protection Room Unit
1
HG Farley
8
Electrical Control System
1
HG Farley
Includes visual
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