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Tire Mold Intelligent Laser Cleaning Equipment
Tire Mold Online Series
Adopting the form of integrated and shake-controllable mobile vehicle to achieve online cleaning during the production of curing presses without dismantling and removing the molds, saving time,which can significantly improve production efficiency and reduce economic costs.

Product Data

 

 

Comparison of Tire Mold Cleaning Methods

 

Sandblast Mold Cleaning

 

  • Waste of production capacity of vulcanizing machine
  • Repeated disassembly and assembly affects accuracy
  • Increase enterprise costs
  • Non compliance with environmental regulations

 

Dry Ice Mold Cleaning

 

  • Low temperature causes embrittlement and cracking
  • "Micro explosion"
  • An improvement over sandblasting

 

Offline/Online Laser Mold Cleaning

 

  • Less time consuming
  • Fully automatic cleaning or assembly for 1 people
  • Electricity,safety and environmental protection

 

 

Comparison of Tire Mold
Cleaning Methods

 

Sandblast Mold Cleaning

  • Waste of production capacity of vulcanizing machine
  • Repeated disassembly and assembly affects accuracy
  • Increase enterprise costs
  • Non compliance with environmental regulations

Dry Ice Mold Cleaning

  • Low temperature causes embrittlement and cracking
  • "Micro explosion"
  • An improvement over sandblasting

Offline/Online
Laser Mold Cleaning

  • Less time consuming
  • Fully automatic cleaning or assembly for 1 people
  • Electricity,safety and environmental protection

 

Tire Mold Online Laser Cleaning Equipment

Tire Mold Online Laser Cleaning Equipment

Main Advantages:

  • Improve production efficiency and reduce economic costs
  • Equipped with LIDAR which enables detection
  • Enable automatic cleaning by the robot with 3D machine vision the safety of the robot
  • Equipped with anti-collision sensors, which can effectively protect the safety of the robot
  • Collect smoke and dust generated to protect the surrounding working environment

 

True Online No Rust Hidden

  • Comprehensive application
  • Selft-cleaning optical path system
  • Vision tracking system
  • Robot motion system
  • Self-balancing system
  • Self-developed laser cleaning process expert library
  • Self-developed software system with online and offline programming
  • Controllable customized laser source

 

Core Self-developed

Vision-guided Trajectory Algorithm

Active acquisition of cavity contour information, combined with target trajectory planning technology, the planning of cleaning points is all done in the software, support preview and anti-collision functions.

 

 

“No Rust Hidden”Cleaning

Self-developed laser cleaning head with multi-axis flexible optical path system. Perfectly covers the cavity pattern of all-steel molds to ensure “No Rust Hidden" cleaning.

 

 

 

 

Application

Degreasing the surface of stainless steel wheel hub

Engine block coating removal

Removing welding oxide layer from stainless steel

Bearing oil removal

 

Degreasing the surface of stainless steel wheel hub

Engine block coating removal

Removing welding oxide layer from stainless steel

Bearing oil removal

 

Parameters:

Laser Center Wavelength 1064nm
Laser average output power ≥1000w
Laser type Pulsed Fiber Laser, Class 4 Laser Products @GB7247.1
Cleaning mold All steel, half steel
Cleaning efficiency (approx.) All-steel mold 45±5min Semi-steel mold 25±5min
Cleaning method online cleaning
Laser safety level outside the protective cover 1Class 1 Laser Products@GB7247.1
Full load power consumption 21kW
Size (approx.) 2600mm(L)×1300mm(W)×2400mm(H)
Weight (approx.) 3000kg

 

 

Main Parts:

No. Item Qty. Manufacturer Remark
1 Moving Platform (Electric) 1 HG Farley  
2 Laser Cleaning Unit 1 HG Farley  
3 Robort Unit 1 Famous brands  
4 Robort Lifting Axis 1 HG Farley  
5 Power 1/td> Domestic famous brands  
6 Chiller System 1 HG Farley  
7 Protection Room Unit 1 HG Farley  
8 Electrical Control System 1 HG Farley Includes visual
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