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In recent years, the role that laser cutting machines playing in the development of the sheet metal industry has become increasingly prominent. During the cutting process, there are six practical functions. With these practical functions, the processing efficiency and cutting performance of the laser cutting machine can be greatly improved.
Leapfrogging is an economical way for laser cutting machines. As shown in the figure below, when cutting hole 2 after cutting hole 1, the cutting head must move from point A to point B. Correspondingly, the cutting head must be turned off during the movement. The movement process from point A to point B, the machine runs without laser, which is called leapfrog.
The whole process of that for the early laser cutting machine is shown in the following figure. The cutting head has to complete three actions: ascending (to a sufficiently safe height), translation (arriving above point B), and descending.
The trajectory of the cutting head's idle motion is like an arc drawn by a frog jumping.
In the development process of the laser cutting machine, the leapfrog can be regarded as an outstanding technological advancement. Leapfrogging only takes up the translational time from point A to point B, and saves the time of ascent and descent. The frog jumped and caught the food; the frog jump of the laser cutting machine "caught" high efficiency. If the laser cutting machine does not have the leapfrog function, I am afraid it will not enter the market.
02. Auto Focus
When cutting different materials, the focus of the laser beam is required to fall at different positions on the cross-section of the workpiece. Therefore, it is necessary to adjust the position of the focus (focus). Early laser cutting machines generally used manual focusing. While now, many manufacturers' machines have achieved automatic focusing.
Some people may say that just we just need to chang the height of the cutting head. However, when the cutting head is raised, the focus position will be higher, and when the cutting head is lowered, the focus position will be lower. It's not that simple.
In fact, during the cutting process, the distance between the nozzle and the workpiece (nozzle height) is about 0.5~1.5mm, which may be regarded as a fixed value, that is, the nozzle height does not change, so the focus cannot be adjusted by raising and lowering the cutting head (otherwise it is unable to complete the cutting process).
The focal length of the focusing lens is immutable, so we cannot expect to adjust the focus by changing the focal length. If we change the position of the focus lens, we can change the focus position: the focus lens goes down, the focus goes down, and the focus lens goes up, the focus goes up. ——This is indeed a way of focusing. A motor is used to drive the focusing lens to move up and down to achieve automatic focusing.
Another automatic focusing method is: before the beam enters the focusing mirror, a variable curvature mirror (or adjustable mirror) is set, and the divergence angle of the reflected beam is changed by changing the curvature of the mirror, thereby changing the focus position. As shown below.
With the automatic focusing function, the processing efficiency of the laser cutting machine can be significantly improved: the perforation time of thick plates is greatly reduced; when processing workpieces of different materials and different thicknesses, the machine can automatically quickly adjust the focus to the most suitable position.
03. Automatic Edge Finding
When the sheet is placed on the workbench, if it is skewed, it may cause waste during cutting. If the inclination angle and origin of the sheet can be sensed, the cutting process can be adjusted to suit the angle and position of the sheet to avoid waste. The automatic edge finding function came into being.
After the automatic edge finding function is activated, the cutting head starts from point P and automatically measures 3 points on the two vertical edges of the sheet: P1, P2, P3, and automatically calculates the inclination angle A of the sheet and the origin.
With the help of the automatic edge finding function, it saves the time of adjusting the workpiece earlier—it is not easy to adjust (move) workpieces weighing hundreds of kilograms on the cutting table, which improves the efficiency of the machine.
A high-power laser cutting machine with advanced technology and powerful functions is a complex system integrating light, machine and electricity. The subtlety often hides the mystery. Let us explore the mystery together.
04. Centralized Perforation
Centralized perforation, also known as pre-perforation, is a processing technology, not a function of the machine itself. When laser cutting thicker plates, each contour cutting process has to go through two stages: 1. perforation and 2. cutting.
Conventional processing technology (point A perforation→cut contour 1→point B perforation→cut contour 2→……), the so-called centralized perforation, is to carry out all the perforation processes on the entire board in advance, and then perform the cutting process again.
Concentrated piercing processing technology (complete perforation of all contours→return to starting point→cutting all contours). Compared with the conventional processing technology, the total length of the machine's running track is increased during concentrated piercing. Then why we need to use concentrated piercing?
Centralized perforation can avoid overburning. During the perforation process of the thick plate, heat accumulation is formed around the perforation point. If it is cut immediately, overburning will occur. The centralized perforation process is adopted to complete all perforations and return to the starting point for cutting. Since there is sufficient time to dissipate heat, overburning is avoided.
05. Bridge Site (Micro Connection)
During the laser cutting process, the sheet material is supported by the serrated support bar. If the cut part is not small enough, it cannot fall from the gap of the support bar; if it is not big enough, it cannot be supported by the support bar; it may lose its balance and warp. The cutting head moving at high speed may collide with it, and the cutting head may be damaged in the light of the shutdown.
This phenomenon can be avoided by using the bridge site (micro-connection) cutting process. When programming the graphics for laser cutting, the closed contour is intentionally broken in several places, so that after the cutting is completed, the parts adhere to the surrounding materials without falling. These broken places are the bridges. Also known as breakpoint, or micro-connection (this name is derived from the blunt translation of MicroJoint). The distance of the break, about 0.2～1mm, is inversely proportional to the thickness of the sheet. Based on different angles, there are these different names: based on the contour, it is disconnected, so it is called a breakpoint; based on the part, it is adhered to the base material, so it is called a bridge or a micro-connection.
The bridge site connects the parts with the surrounding materials. The mature programming software can automatically add the appropriate number of bridge positions according to the length of the contour. It can also distinguish the inner and outer contours, and decide whether to add bridges, so that the inner contours (waste) that do not leave the bridges will fall, and the outer contours (parts) of the bridges will be glued together with the base material and will not fall, thereby avoiding Sorting work.
06. Co-edge Cutting
If the contours of adjacent parts are straight lines and the angles are the same, they can be combined into a straight line and cut once. This is the common edge cutting. Obviously, co-edge cutting reduces the cutting length and can significantly improve processing efficiency.
Co-edge cutting does not require the shape of the part to be rectangular. As shown below.
The sky blue lines are common edges, and the common edges are cut, which not only saves cutting time, but also reduces the number of perforations. Therefore, the benefits are very obvious. If you save 1.5 hours a day due to common edge cutting, about 500 hours are saved every year, and the hourly comprehensive cost is 100 yuan, which is equivalent to creating an additional 50,000 yuan benefit a year. Common edge cutting needs to rely on intelligent automatic programming software.
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