HGTECH

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Leading the Industry: Pioneers in Alkaline Electrolyzer Laser Welding Solutions!Empowering Green and Low-Carbon Innovation!
2024-08-15163
Alkaline Electrolyzer Welding Solutions

 

Hydrogen energy can be seen as the cleanest energy source, with hydrogen vehicles often hailed as the "ultimate solution" for EV. From "hydrogen production" to "hydrogen application", alkaline electrolyzers play a pivotal role, where the quality of electrode plate welds is crucial to the overall performance and reliability of the electrolyzers.

 

HGLaser has long been a leading force in green and sustainable practices within the industry. From our brand philosophy to product development, every detail reflects our commitment to low-carbon, clean, and green innovation. Recently, HGLaser has achieved a significant breakthrough in the "laser + intelligent manufacturing" sector of the hydrogen energy field!

 

HGLaser hasa pioneered dual-side intelligent welding control, independently developing weld seam tracking + single-side welding with dual-side forming technology. This innovation marks a significant milestone in the field of alkaline electrolyzer equipment for water electrolysis hydrogen production, serving as a landmark achievement in the growth of the emerging hydrogen energy industry.

 

“No.1 in the industry” 
Dual-Side Intelligent Welding Robot for Alkaline Electrolyzer Plates
Dual-Side Intelligent Welding Robot for Alkaline Electrolyzer Plates

 

/ Intelligent welding system with 20,000 plates annual capacity and ≥96% yield
/ Dual-station design with >99% robot utilization
/ Magnetic fixtures ensure precise positioning
/ Real-time XYZ weld seam tracking
/ Supports 500-2000Nm³/h sizes, with <2-hour changeover
/ ≤1mm deformation post-welding for 1000Nm³/h plates
/ Innovative single-side welding with dual-side forming, powered by advanced laser technology

 

“The Most Comprehensive Solution”
Alkaline Electrolyzer Intelligent Manufacturing Solution
A comprehensive solution tailored for the production and manufacturing of alkaline electrolyzers. It covers the entire process from milling and turning of the electrode frame raw materials to the complete assembly of the electrolyzers, with a production capacity of up to 1 GW.

 

/ 4.5 minutes per piece, producing 280 units annually at 1000 Nm³/h.
/ Flexible for 1.5-2.8 meter electrode plates; quick-change fixtures for multi-product compatibility.
/ Automated detection ensures high yield; instant alerts for quality issues.
/ End-to-end solutions: design, planning, smart logistics, and digital equipment with weld seam tracking.
/ Safe, unmanned processes with ≤ 12 safety inspectors.

 

“Achieving Superior Welding Quality”
Alkaline Electrolyzer Electrode Frame and Plate/Electrode Mesh Welding Production Line

Alkaline Electrolyzer Electrode Frame and PlateElectrode Mesh Welding Production Line

/ AGV transport, automated loading, welding, flipping, and inspection all in one production line.
/ Multi-functional magnetic fixtures and robotic arms for precise handling of electrode plates/nickel mesh.
/ Real-time XYZ weld tracking ensures high-quality welds.
/ Supports 500-2000Nm³/h product sizes with quick changeovers under 2 hours.
/ Post-process flatness and airtightness testing for improved yield.

 

“Loading+Unloading+Cutting”

Alkaline Electrolyzer Electrode Mesh Cutting Equipment

Designed for automatic loading, unloading, and cutting of electrode mesh in alkaline electrolyzers:
/ CNC system compatible with cutting widths of 3-4 meters.
/ Automatic edge detection for precise cutting.
/ Equipped with a high-beam-quality laser to minimize coating damage.
/ Cutting head features collision protection and internal contamination prevention, ensuring a stable and reliable processing system.

 

HGTECH is at the forefront of driving innovation in the hydrogen energy sector, relentlessly pursuing intelligent solutions for alkaline electrolyzers. By continuously advancing green, low-carbon intelligent manufacturing, we are not just keeping pace with industry demands—we are leading the charge towards a more sustainable future.
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