HGTECH 武汉华工激光工程责任有限公司
Copyright HGLaser Engineering Co,.Ltd. All Rights Reserver.
News
Securing Power for AI: HGTECH's Helium Mass Spectrometry Leak Detection Solution Safeguards AI Computing with “Zero Leakage”
2025-10-30118
Industry Trend: Safety Challenges Behind the Liquid Cooling Revolution
According to the latest research by TrendForce, the penetration rate of liquid cooling in AI data centers is expected to soar from 14% in 2024 to 33% in 2025, continuing to grow in the years ahead. with continuous growth in the coming years.With this surging demand, traditional detection methods fall short in both precision and efficiency when facing the stringent requirements of AI liquid cooling systems.
Most coolants are electrically conductive liquids—any leakage may cause short circuits, fires, or equipment failures.If a minor leak goes undetected in a data center, it can ultimately destroy entire server cabinets, resulting in losses exceeding tens of millions.
As AI computing density continues to rise, liquid cooling will become standard in data centers, and airtightness testing will evolve from a supporting process to a core determinant of system reliability.In this technological transformation, HGTECH, leveraging its leadership in fully automatic Power intelligent production lines, is building a robust defense for AI computing infrastructure.
Breaking Boundaries: The Leader in Fully Automatic Power Intelligent Production Lines
Principle of Helium Mass Spectrometry Leak Detection
Helium atoms, the smallest and lightest inert gas atoms after hydrogen, possess exceptional permeability.Helium mass spectrometry leak detection utilizes this property, using helium as a tracer gas and detecting minute leaks through mass spectrometric analysis with high quantitative precision.
Building on its extensive experience in precision testing within the power battery sector, HGTECH has extended its proven helium mass spectrometry system into the AI liquid cooling field—developing intelligent helium leak detection equipment and production lines, which have been successfully applied in the industry’s first fully automated power adapter precision assembly line.
Fully Automated Power Adapter Assembly and Testing Line
The solution builds upon and enhances mature technologies proven in large-scale power battery applications. Featuring three-stage detection, four-station collaboration, and fully automated production, it can be integrated into automated production lines for AI power adapters and liquid cooling system components—offering comprehensive leak protection for AI data centers through the deep integration of automation and intelligent systems.
Intelligent Automated Helium Leak Detection Production Line
01 Near “Picosecond-Level” Zero Miss Detection
Upgraded Fixture for Precision Control
Fixture base leak rate ≤ 5×10⁻¹³ Pa·m³/s — over a million times more precise than traditional methods, achieving an almost zero missed detection rate.
AI Algorithm for Accurate Diagnosis
The patented gradient-curve AI algorithm enables scientific data acquisition and precise analysis to eliminate NG defects, ensuring a product yield rate of ≥99.5%.
02 Fully Automated Intelligent Safeguard
Unmanned Automated Production
The entire line operates automatically with zero manual intervention—eliminating human variability and ensuring consistent quality.
Systematic Protection
Patented dust control and removal technology maintain product cleanliness, reduce seal-cleaning frequency, and enhance overall equipment efficiency.
Intelligent Data Management
Real-time data recording and analysis create fully traceable quality archives, enabling rapid problem tracing and root-cause analysis—building a digital twin for quality management.
03 Triple Cost Reduction and Efficiency Boost
Time Cost — Optimized
Integrated valve technology significantly shortens vacuum pumping time, enhancing testing efficiency.
Equipment Investment — Reduced
The number of mass spectrometers required is reduced by more than 25% compared to traditional methods, greatly cutting hardware costs and maintenance expenses.
Investment Cycle — Shortened
The highly integrated line supports rapid deployment and production startup, significantly shortening ROI cycles and improving capital efficiency.
Proven by Market and Authority
HGTECH’s helium leak detection solution has been implemented on hundreds of assembly lines and validated by multiple leading manufacturers in large-scale production, demonstrating outstanding stability and reliability under rigorous industrial conditions.
In December 2024, HGTECH's new energy battery cover assembly and inspection line equipped with the helium detection unit received a national-level award—affirming HGTECH’s technological strength and industry leadership.
From power batteries to the AI sector, HGTECH is extending this field-proven solution into broader precision manufacturing fields, delivering reliable leak detection assurance across industries.
As a leader in fully automated Power intelligent production lines, HGTECH will continue to drive core technological breakthroughs, foster cross-scenario integration, and promote industry standards and ecosystem co-creation—empowering technology to stop risks before they occur, safeguarding the lifeline of the digital economy, and strengthening the safety foundation of global computing infrastructure.
Ask for the price?
You might also be interested in:
-
info@hglaser.com
-
+86 27 8718 0225
-
